The demand for efficient, durable, and high-performance aluminum melting furnaces is rapidly growing across foundries, extrusion plants, die-casting units, and recycling industries in India. Choosing the right aluminum melting furnace manufacturer India plays a crucial role in optimizing production output, fuel economy, and alloy consistency.
As a trusted aluminum melting furnace manufacturing company India, we specialize in the design, development, and commissioning of industrial furnaces for aluminum melting across a variety of configurations including crucible, tilting, rotary, and skelner types. In this guide, we explore all aspects of aluminum melting technology, types of furnaces, and why manufacturers across India choose us for their furnace needs.
An aluminum melting furnace works by melting solid aluminum scrap or ingots and convert it into a liquid state. The furnace is typically heated by electricity, gas fired, or oil fired and can be used to produce large quantities of molten aluminum for casting or other applications. Low-cost Aluminum melting furnace manufacturer in India for pressure die-casting industry, ingot manufacturing companies and automotive component manufacturers. Aluminum melting furnace price for sale in India starts from Rs. 4,00,000 lacs and goes up to 25,00,000 Lacs.
There are several types of aluminum melting furnaces including crucible furnaces, reverberatory furnaces, induction furnaces, and others. Each type of furnace has its own set of advantages and disadvantages, including varying levels of efficiency, cost, and safety.
What Is an Aluminum Melting Furnace?
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An aluminum melting furnace is designed to melt scrap, ingots, or billets of aluminum to produce molten metal for casting or extrusion. These furnaces operate at 660–850°C and can be electrically heated or fuel-fired (diesel, LPG, natural gas, or biomass). A quality aluminum melting furnace manufacturing company India ensures optimized thermal efficiency, minimal oxidation loss, and precise temperature control.
Types of Aluminum Melting Furnaces
A professional aluminum melting furnace manufacturer India typically offers the following furnace types, each suited for different production environments and material forms:
1. Crucible Melting Furnace
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Batch-type system using graphite, SiC, or clay graphite crucibles.
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Suitable for low-volume or alloy-specific melting.
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As a manufacturer of crucible melting furnace for aluminum, we offer both electric and oil/gas-fired models.
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Easy operation, ideal for die casting and laboratory work.
2. Tilting Furnace
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Furnaces with motorized or hydraulic tilt mechanisms for easy pouring of molten metal.
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Designed with refractory-lined chambers and mounted crucibles or hearths.
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We are a top tilting furnace manufacturer for melting in India for die-casting and pressure casting plants.
3. Skelner Furnace (Reverberatory)
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Fixed chamber furnace with burner at roof level; heat reflects onto the metal surface.
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Perfect for continuous melting of large quantities.
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As a skelner furnace manufacturer for aluminum melting, we offer fuel-efficient designs with recuperators and fume extraction systems.
4. Rotary Furnace
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Drum rotates for uniform mixing and melting of contaminated aluminum scrap.
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Common in recycling applications and dross processing.
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Can be gas or diesel-fired with automated loading.
5. Tower or Shaft Furnace
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High-efficiency design for continuous melting and holding in extrusion plants.
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Features vertical shaft preheat zones, gravity charge system, and gas-fired burners.
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Designed for large-scale aluminum billet casting operations.
Every aluminum melting furnace manufacturing company India may recommend different types based on your production capacity, fuel preference, and available floor space.
Pressure Die-casting Melting Furnace Manufacturer Mumbai, Delhi, Hyderabad, Pune, Nashik, Gurgaon, Bengaluru
Molten Aluminum is the main raw material used in the pressure die casting industry. For melting aluminum the process starts with solid aluminum ingots or scrap and melting aluminum in a melting holding furnace. Let’s have a look at the different types of Aluminum Melting furnaces for the Pressure Die casting industry:
Product Specification of Aluminum Melting Furnace 100Kgs
| Brand | MGI Aluminum melting furnace manufacturer India |
| Furnace Type | Aluminum Melting Furnace |
| Price | Rs. 7,50,000/- lacs |
| Power | 18 to 120 kW |
| Power Source | Electrical Resistance Heating |
| Max Temperature | 0-1150 degree Celsius |
| Automation Grade | Automatic |
| Weight | 1800 Kgs |
| Melting Capacity | 100kgs to 500 Kgs |
| External Dimension | 900mm x 1200 mm |
| Phase | Three Phase |
| Rated Voltage | 440 V |
| Power Rating | 42 kW |
| Minimum Order Quantity | 1 |
Product Specification of Aluminum Melting Furnace for pressure Die Casting 500Kgs
| Brand | MGI Aluminum melting furnace for Die casting industry |
| Power | 18 to 100 kW |
| Power Source | Electrical Resistance Heating |
| Max Temperature | 0-500 degree Celsius |
| Automation Grade | Automatic |
| Weight | 3500 Kg |
| Melting Capacity | 500 Kg |
| Price | Rs. 7,50,000/- Lacs |
| External Dimension | 950 x 1600 mm |
| Phase | Three Phase |
| Rated Voltage | 440 V |
| Power Rating | 72 kW |
| Minimum Order Quantity | 1 |
Product Specification of Melting and Holding Furnace 1 Ton capacity
| Type of Furnace | Smelting/Holding Furnace |
| Material Loading Capacity (T) | 1 Ton |
| Power Source | Electric |
| Type Of Furnace | Tilting |
| Rated Power (KW) | 120 kW |
| Input Voltage (V) | 440 V |
| Price | 13,00,000 Lacs |
| Brand | MGI |
Electric furnace for aluminum melting are the most common in the pressure die casting industry, however, Gas fired and Oil fired melting furnaces are also used where production rates are very high. Holding furnaces for die casting industry allows continuous supply for molten aluminum maintaining uniform temperature throughout the production process. You can easily find aluminum melting furnace for sale from an aluminum melting furnace manufacturer in India at low cost. There are several aluminum furnace manufacturers in the country that offer melting and holding furnace for die casting at reasonable prices.
Technical Specifications of Aluminum Melting Furnaces
As a top-tier aluminum melting furnace manufacturer India, our systems are designed to ensure safety, energy efficiency, and process flexibility.
| Feature | Specification |
|---|---|
| Melting Capacity | 100 kg/hr to 5000 kg/hr |
| Heating Mode | Electric resistance or Fuel-fired (LPG, HSD, Gas, Biomass) |
| Temperature Range | 660°C to 900°C |
| Crucible Material | Silicon Carbide, Graphite, Clay-Graphite |
| Tilting Mechanism | Manual, Motorized Gear, or Hydraulic |
| Fuel Consumption | 25 to 70 liters/hr (fuel-fired models) |
| Burners | Imported high-velocity burners with modulating control |
| Insulation | Ceramic fiber blanket + castable refractory lining |
| Control Panel | Digital PID / PLC with thermocouple feedback |
Each model is optimized by our aluminum melting furnace manufacturing company India to meet specific casting or foundry line requirements.
Applications of Aluminum Melting Furnaces
Our furnace systems are widely used in:
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Aluminum Casting Foundries
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Automotive Die-Casting Units
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Aluminum Extrusion Plants
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Pressure and Gravity Die Casting
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Scrap Recycling and Dross Recovery
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Aluminum Utensil and Sheet Manufacturing
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Defense and Aerospace Casting
Whether you require a tilting furnace manufacturer for melting lightweight alloys or a skelner furnace manufacturer for aluminum melting in heavy-duty recycling, we deliver proven solutions.
Advantages of Partnering With a Trusted Aluminum Melting Furnace Manufacturer Mumbai, Pune, Hyderabad, Nashik, Kolkata, Delhi
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Fuel Efficiency: Low energy consumption per kg of molten metal.
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Quick Melting Time: 10–25 minutes depending on the charge size.
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Robust Insulation: 100mm–150mm thick ceramic lining for heat retention.
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Automation Ready: Furnaces can be integrated with conveyors, level sensors, and SCADA.
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Compact Footprint: Floor-space optimized for integration in small workshops or large casting lines.
As a premium aluminum melting furnace manufacturing company India, our customers benefit from 360° service—consultation, CAD layout, fabrication, erection, training, and AMC.
Crucible Melting Furnace for Aluminum – Compact & Cost-Effective
Crucible furnaces are perfect for medium and small-scale melting applications. As a dedicated manufacturer of crucible melting furnace for aluminum, our models support various crucible capacities (10 kg to 1000 kg), compatible with electrical or oil/gas burners.
Advantages:
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Minimal setup time
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Easy crucible replacement
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Ideal for frequent alloy changes
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Smooth pouring control
If you’re in the utensil manufacturing or die-casting business, choosing a reliable manufacturer of crucible melting furnace for aluminum helps lower operational costs and increase uptime.
Tilting Furnace Manufacturer for Melting – Ease and Safety Combined
Our tilting models allow the operator to pour molten aluminum into molds or ladles with precise control. As an advanced tilting furnace manufacturer for melting, we provide options like:
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Hydraulic tilting with joystick controls
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Safety limit switches
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Counterweight-balanced tilting frames
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Emergency cut-off systems
These features make us the preferred aluminum melting furnace manufacturer India for OEMs and contract casting suppliers.
Skelner Furnace Manufacturer for Aluminum Melting – High-Capacity Batch Systems
For continuous aluminum melting and large-scale foundry applications, we design high-performance reverberatory (skelner) furnaces. As a seasoned skelner furnace manufacturer for aluminum melting, our design features include:
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Roof-mounted burners for radiant heating
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Automatic charge doors
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Air-fuel ratio control for clean combustion
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Chimney-mounted recuperators for energy recovery
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Melt holding sections for consistent metal temperature
Our skelner systems are used by top extrusion plants, helping reduce melt losses and scale build-up—key factors for any aluminum melting furnace manufacturing company India competing globally.
Where We Supply Aluminum Melting Furnaces in India
As a recognized aluminum melting furnace manufacturer India, we serve industrial hubs like:
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Mumbai & Pune: Die-casting and utensil manufacturers
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Delhi NCR: Automotive and aerospace suppliers
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Chennai & Coimbatore: Foundries and alloy casting units
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Hyderabad & Bengaluru: Electrical, defense, and pressure die-casting plants
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Ahmedabad & Rajkot: Recycling and extrusion lines
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Kolkata: Integrated casting and metalworking zones
Whether you need a manufacturer of crucible melting furnace for aluminum in Nashik or a tilting furnace manufacturer for melting in Faridabad, we’re just a call away.
Key Differentiators – Why Buyers Choose Us
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In-house design and manufacturing
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CE-marked control panels and burner systems
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Fast delivery and installation timelines
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AMC and operator training across India
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Export-ready systems (UAE, Africa, SEA markets)
We are not just a skelner furnace manufacturer for aluminum melting, we’re your heat treatment and melting process partner.
Ready to Buy Aluminum Melting Furnace? Here’s What We Offer:
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Long Service Life Aluminum Melting Furnaces
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Burner, blower, panel, and refractory installation
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Commissioning, training, and performance run
You get everything under one roof from a proven aluminum melting furnace manufacturing company India.
Gas Fired Ladle Preheater Manufacturer
Contact the Leading Aluminum Melting Furnace Manufacturer India
Ready to automate or upgrade your aluminum melting operations? Get in touch with India’s trusted source for:
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Tilting furnaces
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Crucible melting systems
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Skelner batch furnaces
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Rotary and shaft melting setups
We respond within 24 hours with technical drawings and quotations.
Conclusion
Finding the right aluminum melting furnace manufacturer India is more than just sourcing a product—it’s about partnering with a process-driven team that understands casting, melting, and energy efficiency. As a top-rated aluminum melting furnace manufacturing company India, we offer end-to-end furnace solutions for aluminum melting, alloying, and casting.
Whether you need a manufacturer of crucible melting furnace for aluminum, a tilting furnace manufacturer for melting, or a robust skelner furnace manufacturer for aluminum melting, we deliver quality, durability, and technical excellence. Start your journey toward more efficient melting today.
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If you are looking for skelner furnace, holding Manufacturer in India or industrial oven manufacturer, Electric furnace or high temperature furnace, Muffle furnace, Conveyor Belt industrial furnace or Aluminum melting furnace in Mumbai, Delhi, Pune, Hyderabad, Kolkata, Bangalore, Chennai, India, then Call: 8882490101 or fill out the form on the right.
