Low Cost Shell Tube Heat Exchanger Manufacturers in India, Mumbai, Pune, Hyderabad, Bengaluru, TEMA, ISO, ASME

Shell and tube heat exchangers are fundamental components in various industrial processes, playing a crucial role in heat transfer applications. This article aims to delve into the intricacies of shell and tube heat exchangers, exploring their design, types, efficiency, and the underlying factors that contribute to their optimal performance. As we navigate through the core concepts, we will also touch upon the materials of construction, safety considerations, and the challenges associated with these heat exchange devices. Backed by 17 years of experience and ISO certifications, Maan Global Industries has become a prominent name in the field of Shell Tube Heat Exchanger Manufacturers in India since 2006. We’ve been a leading manufacturer and supplier of shell tube heat exchangers, tube in tube heat exchangers, oil coolers, U Tube heat exchangers, condensers, distillation columns, reactor vessels and steam boilers.

shell tube heat exchanger

Maan Global Industries is a leading manufacturer of shell and tube-type heat exchanger in India that are primarily used for condenser and evaporator applications. With ISO certification and state-of-the-art manufacturing facilities for handling fabrication of up to 4 meters in diameter and 40mtrs in length, we ensure that our products meet the highest quality standards and are built to last.

At MGI, we believe that customization is key to providing the best solutions for our clients. We work closely with our clients to understand their specific needs and provide tailored solutions that meet their requirements. Our experienced team of engineers and certified technicians work round the clock to ensure that our products are manufactured to the highest standards and are delivered on time.

Our team’s competency lies in our ability to manufacture heat exchangers according to the client’s design specifications. We don’t just provide off-the-shelf solutions; we tailor our products to meet the specific needs of our clients. This level of customization allows us to provide the best solutions to our clients and ensure their satisfaction with our products.

When it comes to quality, we never compromise. We use only the highest quality materials, and our manufacturing processes are constantly monitored to ensure that our products meet the highest standards. Our certified welders are trained to use the latest techniques and technologies, ensuring that our products are built to last.

At Maan Global Industries, we are committed to providing the best heat exchangers to our clients. With our expertise in manufacturing shell and tube type heat exchangers, we have become the go-to choice for customers looking for custom solutions that meet their specific needs.

Hydraulic Oil Cooler Heat Exchanger

hydraulic oil cooler heat exchanger

Usage/Application Hydraulic and Industrial Process
Material Stainless Steel
Industry Cement, Food, Petrochemical, Chemical
Medium Used Oil, Water
Brand Maan Global Industries
Flanges SS 316
Shell Dia According to Flow Rate
Surface Finish Glass Bead Blasting
Thickness ASTM standard
Tubes According to Flow Rate – Stainless Steel

Heat exchanger Shell and Tube for Hot Fluid

u tube heat exchanger

Usage/Application Pharmaceutical, Marine, Chemical, Distillery, Refinery
Material Mild Steel
Medium Used Hot Water
Outlet Temperature 50
Brand MGI
Flow Rate 300 LPM
Inlet Temperature 80
Maximum Working Pressure 20 kg
Diameter 600mm
Minimum Order Quantity 1 Piece

SS Shell Tube Heat Exchanger, for Hydraulic and Industrial Process, 120 Degree C

SS shell tube heat exchanger

Heat Transfer Type Double Pipe
Usage/Application Hydraulic and Industrial Process
Material SS 304
Medium Used All
Flow Type Cross Flow
Brand MGI
Outlet Temperature 120 Degree C
Material Grade SS304
Minimum Order Quantity 1 Piece

Product Specification Shell and Tube Heat Exchanger 5MT/hr Flow Rate

Type of Heat Exchanger Shell and Tube Heat Exchanger
Material Stainless Steel
Usage/Application Chemical, Industrial, Refinery, Pharmaceutical Industry
Heat Transfer Type shell & Tube Heat Exchanger
Medium Used oil, water, air
Brand MGI
Flow Type cross flow, parallel flow, hybrid flow
Flow Rate 5.3 Ton/hr – 90 Ton/hr
Capacity

As per requirement

 

  1. Shell and Tube Heat Exchanger Basics:

At the heart of many industrial heat transfer systems lies the shell and tube heat exchanger. This versatile device consists of a large cylindrical shell containing bundles of tubes. The primary purpose of a shell and tube heat exchanger is to facilitate the transfer of heat between two fluids, ensuring efficient thermal exchange.

The design of a shell and tube heat exchanger is critical to its functionality. Typically, the shell houses perfectly spaced tubes, creating a compact and efficient heat transfer surface. The number of passes through the tubes significantly impacts the efficiency of the heat exchange process, with four passes being considered one of the most effective methods.

Shell and tube heat exchangers play a pivotal role in various industries, and the selection of a reliable manufacturer is paramount to ensuring optimal performance. As the demand for efficient heat exchange solutions grows, shell and tube heat exchanger manufacturers in India are at the forefront, engineering innovative designs to meet diverse industrial needs.

  1. Design Parameters and TEMA Standards:

The design of shell and tube heat exchangers involves sophisticated engineering, often guided by technical parameters. The Tubular Exchanger Manufacturers Association (TEMA) has established standards that guide the engineering of these heat exchangers. Manufacturers consider various factors such as flow rates, inlet and outlet temperatures, pressure, pressure drop, resistance factors, and physical properties of the substances involved in the heat exchange.

Components such as the shell, shell cover, tubes, channel, channel cover, tube sheet, baffles, and nozzles are meticulously designed and constructed to meet TEMA standards. The shell itself is made of materials that can withstand extreme temperatures and resist corrosion.

One key consideration when choosing among shell and tube heat exchanger manufacturers in Hyderabad is their expertise in designing structures that align with industry standards. These manufacturers often employ cutting-edge technology and adhere to stringent quality control measures to produce heat exchangers that withstand the rigors of industrial processes.

In addition to technical expertise, the reputation of shell and tube heat exchanger manufacturers is a crucial factor. Maan Global Industries is an established manufacturer of shell and tube heat exchangers in Bengaluru with a history of delivering high-quality products to the customers. Reviews and testimonials from other industrial clients can offer valuable insights into the performance and reliability of a manufacturer’s products.

  1. Materials of Construction of a Shell and Tube Heat Exchanger:

The choice of materials in a shell and tube heat exchanger is crucial for its longevity and efficiency. Materials such as carbon steel, stainless steel, titanium, Inconel, and copper are commonly used for tubes, each selected based on specific application requirements.

The shell, being a critical component, must be constructed with materials that can endure extreme conditions. The inner shell’s round shape ensures consistent diameter, minimizing space between the baffled outer edge and the shell.

  1. Heat Transfer Mechanisms:

Understanding the fundamental principles of heat transfer within a shell and tube heat exchanger is essential for optimizing its performance. The process involves the use of a fluid, either liquid or steam, flowing into the shell to heat the tubes. The efficiency of heat transfer is influenced by factors such as tube pitch, baffles, and the overall design configuration.

Tube pitch, the distance between the center of one tube to the center of an adjacent tube, plays a significant role. Different configurations, such as triangular or square patterns, impact the ease of cleaning and the amount of turbulence produced during the heat exchange process.

  1. Expansion Joints for Thermal Variability:

The operation of heat exchangers often involves wide ranges of temperatures, leading to thermal expansion and contraction of materials. Failure to account for these changes can result in stresses that compromise the integrity of the heat exchanger. This is where expansion joints, flexible elements designed to withstand temperature and pressure variations, become crucial.

An expansion joint accommodates the expansion and contraction of materials, preventing issues such as buckling in the shell or distortion of nozzle connections. Ensuring the safety and reliability of the heat exchanger, expansion joints are essential components in managing thermal variability.

  1. Safety Considerations:

The safety of shell and tube heat exchangers is paramount in industrial settings. These devices operate under conditions that expose them to extreme temperatures and pressures. Materials heated and cooled within the exchanger may undergo significant dimensional changes, posing risks such as stress, buckling, and failure. Customization is another area where top-notch shell and tube heat exchanger manufacturers in Pune excel. Industries often have unique requirements, and manufacturers that offer tailored solutions, taking into account factors like fluid types, flow rates, and operating conditions, demonstrate a commitment to meeting the specific needs of their clients.

Manufacturers adhere to stringent safety standards in the design and construction of shell and tube heat exchangers. Regular maintenance, inspection of components, and adherence to recommended operating parameters are essential for ensuring the safety and reliability of these heat exchange systems.

In conclusion, the world of shell and tube heat exchangers is intricate and multifaceted. From their basic design principles to the materials used in construction, and from the nuances of heat transfer mechanisms to the critical role of safety considerations, every aspect contributes to their overall efficiency and effectiveness. Furthermore, the commitment to sustainability is gaining prominence in the manufacturing industry. Leading shell and tube heat exchanger manufacturers in Maharashtra prioritize eco-friendly materials and energy-efficient designs, contributing to both cost savings and environmental conservation. Choosing a manufacturer with a green mindset not only benefits the planet but also aligns with the evolving expectations of socially responsible industries.

As industries continue to evolve, the demand for more efficient heat exchange solutions will persist. Shell and tube heat exchangers, with their time-tested design and adaptability to various applications, will likely remain at the forefront of thermal management systems. As we move forward, understanding the dynamics of these heat exchangers becomes imperative for engineers, designers, and operators involved in industrial processes where heat transfer is a critical component.

Best Shell and Tube Heat Exchanger Manufacturer in India – Maan Global Industries

Unlock the secrets of efficient heat transfer with our comprehensive guide to the design, material selection, and applications of shell and tube heat exchangers. Explore the nuances of our versatile heat exchanger design technology that plays a pivotal role in various industries.

Design of Shell and Tube Heat Exchangers

Discover the myriad design options available for shell and tube heat exchangers. From straight tubes to U-shaped configurations, and single-pass to multi-pass designs, we decode the intricacies of fluid flow to optimize heat exchange. Unravel the mysteries of countercurrent heat exchangers and the careful considerations behind selecting the ideal design for your specific application.

Tube Material Selection: The Key to Optimal Performance

Delve into the critical aspect of tube material selection. Learn why materials such as aluminum, stainless steel, copper alloy, and more are chosen to ensure not only excellent heat conductivity but also durability, corrosion resistance, and compatibility with diverse operating conditions. Explore the realm of fluoropolymers for their resistance to high temperatures, offering a unique solution to demanding thermal challenges.

Types of Shell and Tube Heat Exchangers: Tailored to Perfection

Navigate through the three primary configurations of shell and tube heat exchangers:

  1. Fixed Tube Sheet Heat Exchanger: An economical choice with mechanical or chemical tube bore cleaning.

  2. U-Tube Heat Exchanger: Offering limitless thermal expansion and ideal for clean fluid applications.

  3. Floating Head Heat Exchanger: Providing flexibility with a movable tube sheet for easy bundle extraction.

Applications Unveiled: Beyond Conventional Cooling

Explore the diverse applications of shell and tube heat exchangers, from the common cooling of hydraulic fluids to specialized uses in combustion engines, transmissions, and hydraulic power packs. Uncover the potential for heating or cooling other mediums like swimming pools and charge air. The cylindrical construction ensures resistance to pressure, making it suitable for a wide range of applications.

Advantages of Shell and Tube Heat Exchangers

Witness the advantages that set shell and tube heat exchangers apart:

  • Cost-Effective: A budget-friendly alternative to plate heat exchangers.

  • Ease of Maintenance: Simple construction and straightforward maintenance procedures.

  • High Pressure and Temperature Tolerance: Suitable for demanding applications.

  • Low Pressure Drop: Minimized pressure drop compared to plate heat exchangers.

  • Reliable Leak Detection: Easily locate and fix leaking tubes for enhanced reliability.

  • Double-Walled Tubes: Mitigate the risk of cross-contamination between fluids.

Price of Shell and Tube Heat Exchangers

Shell and Tube heat exchanger Price starts from Rs. 2 Lacs for a small heat exchanger and can go up to Rs. 50,00,000 lacs of more depending on the size, capacity and the design complexity.

How to Choose the Right Manufacturer of Shell and Tube Heat Exchanger in India

Choosing the right shell and tube heat exchanger manufacturer is crucial to meet the growing production demands of the organization. Compare companies that manufacture shell tube heat exchangers is the first step as each offers a unique profile highlighting their expertise and capabilities in heat exchanger design and manufacturing. Explore their specialization by asking for company profile, brochures and installation references, and streamline communication through RFQ to ensure a seamless procurement process.

Shell and tube heat exchanger manufacturing company in India, where efficiency meets innovation, Maan Global Industries offers optimized heat exchange solutions that are cost effective and robust.

FAQs

How does a Shell and Tube Heat Exchanger work?

The heat exchanger facilitates heat transfer between two fluids, ensuring efficient energy exchange while keeping the fluids separate.

What materials are commonly used in their construction?

Materials like stainless steel, copper, and aluminum are frequently employed due to their durability and thermal conductivity.

Are there different types of Shell and Tube Heat Exchangers?

Yes, variations exist, each tailored for specific applications, such as condensers, evaporators, and boilers.

How do they compare to other heat exchanger types?

Shell and Tube Heat Exchangers offer high efficiency and versatility, distinguishing them from alternative types like plate heat exchangers.

What maintenance is required for optimal performance?

Regular cleaning to prevent fouling and addressing corrosion issues through timely maintenance ensures prolonged and efficient operation.

Can they be used in residential heating systems?

Absolutely. The adaptability of Shell and Tube Heat Exchangers extends to residential applications, providing energy-efficient heating solutions.

What companies manufacture Shell and Tube Heat exchangers?

  • THERMAL FLUID SYSTEMS, INC. Manufacturer.
  • Maan Global Industries, India, manufacturer of Shell and Tube Heat exchangers
  • CoorsTek, Inc. Manufacturer.
  • Gaumer Process INC. Manufacturer. 
  • ProSonix, LLC Manufacturer. Steam Injection Heater.
  • Pick Heaters, Inc. Manufacturer.
  • Barksdale Manufacturer. Heat Exchangers and Pressure Vessels.
  • Inproheat Industries Ltd. Manufacturer.
  • Taco Comfort Solutions Manufacturer.

Who is the manufacturer of Air cooled Heat Exchanger in India?

AIR COOLED HEAT EXCHANGER MANUFACTURER IN INDIA – Maan Global Industries
Maan Global Industries has designed and supplied 5000+ air cooled heat exchangers used worldwide in utilities and industrial applications serving the petroleum, chemical, gas processing, electrical, power generation, environment and steel industries.

What industries use shell and tube heat exchanger?
 
Shell-and-tube heat exchangers are used in the chemical, food, oil and gas and other fields. They are used as evaporators and condensers. Depending on the operating conditions of the equipment, it is installed in a vertical or horizontal position.
 
What is the most common shell and tube heat exchanger?
The counter flow is the most popular and efficient type of heat exchanger. In a cross flow shell and tube heat exchanger, the fluids flow perpendicular to each other at a 90o angle.

If you are looking for a Shell Tube Heat Exchanger Manufacturer in Mumbai, Delhi, Pune, Hyderabad, Kolkata, Bangalore, Chennai, India, then Call: 8882490101 or fill out the form on the right.

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References:

https://media.neliti.com/media/publications/264793-mechanical-design

https://www.iqsdirectory.com/articles/

https://www.wermac.org/equipment/

Low Cost Shell Tube Heat Exchanger Manufacturers in India, Mumbai, Pune, Hyderabad, Bengaluru, TEMA, ISO, ASME

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