A Concrete Batching Plant is a large construction equipment that is used to form concrete mixing various ingredients such as water, sand, gravel, crushed rocks, fly ash, silica, fume, slag and cement. As one of the leading Concrete Batching Plant Manufacturer in India, Maan Global Industries manufactures different types of batching plants such as Dry mix Concrete Plant, Wet Mix concrete Plant, Mobile Concrete Plant, Stationary concrete plant. A Concrete Batching Plant Manufacturer in India is a company that manufactures construction equipment used in Concrete formation for construction purpose.
Since, Concreting is regulated in India for ensuring safety and efficient working of the Batching Plant in India, The Bureau of Indian Standards has provided a Checklist for Ready Mix Concrete Certification.
A Concrete Batching Plant Manufacturer in India manufactures 20 m3/hr batching plant, 30 m3/hr batching plant, 60 m3/hr and upto 120 m3/hr capacity. While mobile Concrete Batching Plants are manufactured in different capacities ranging from 10 m3/hr to 60 m3/hr capacity. A Mobile Concrete batching Plant With Reversible Drum Type Mixer of capacity 20 m3/hr costs approx. Rs. 12,50,000 Lakhs. The cost of a Fixed Types Concrete Batching Plant is approx. Rs. 22,00,000 Lakhs with a capacity of 30 m3/hr.
Parts and Accessories of a Concrete Batching Plant
Mixers can be horizontal or tilt-up and in some cases both. The main component of the concrete batching plant is the mixer. Below is a list of concrete batching plant parts and accessories:
- Cement batchers
- Aggregate batchers
- Aggregate bins
- Cement bins
- Cement silos
- Radial stackers
- Batch plant controls
- Dust collectors (to minimize environmental pollution)
Concrete plants have a control system to control the working of the entire batching plant system. Concrete batch plants use computer aided control for accurate and fast measurements of ingredients to form concrete. Because concrete performance is dependent on accurate water measurement, Concrete plants often use digital scales for managing the water/cement ratio. An experienced manufacturer of Concrete Batching Plant in India always designs batching plants that are high on production and low on maintenance.
Leading Manufacturer of Different Types of Batching Plants in India
Ready mix plant
A ready mix plant combines all ingredients for concrete except water at the concrete plant. The dry mixture of ingredients is then discharged into a ready mix truck which is also known as concrete transportation truck. Water is then added to the mix in the truck and mixed during transport to the construction site.
Semi-automatic Batching Plant
Semi automatic batching plants allow some functions to perform automatically while in some functions they require manual intervention Atlas manufactures mini concrete batching plants that are semi-automatic type. These are small or mini batching plants that are equipped with load cells but feeding is by labors and labor intervention is required to stop feeding. As soon as the desired weight is fed into the hopper the light blinks and labor have to stop material feeding. The mixing unit here is reversible drum mixer. It is fed by hopper which is engaged by the hydraulic cylinder manually.
Automatic Batching Plant
Automatic type of batching plant have all the functions automated. From the time material is fed into the feeder bins till the time the mixer discharges its automatic. The control panel has provision to run the full plant by using few buttons. Modern control panels have option to save multiple recipes as per customers requirements. Weighing of all materials will be done automatically. Material will be discharged as soon as the designated weight is achieved. Automatic batching equipment can do mixing of the material for fixed time and discharge the mix material as soon as the mixing time is over.
Mobile batch plant
It is also known as portable concrete plants are productive and cost effective to produce concrete in short space. Modern day concrete plants are reliable piece of equipment. It allows us to produce concrete at different locations within short period of time.
For Ready Mix Concrete manufacturers, Criteria for Production Control of Ready Mix Concrete for RMC Capability Certification under Ready Mix Concrete (RMC) Plant Certification Scheme (QCI).
Best Manufacturer of Concrete Batching Plants and Concrete Mixers in India
Concrete Batching Plants are used for manufacturing of high-quality concrete for a variety of construction activities such as buildings, roads, bridges, airports and many others.
Maan Global Industries offers a wide range of Ready Mix Concrete Batching Plants along with high quality Concrete Mixers. Mobile, Compact and Stationary rmc plants can be configured as special solutions for different kinds of concrete types, like Roller Compacted Concrete, Road Concrete, Extra Heavy Concrete, Fiber Reinforced Concrete and others, according to the customers’ specific requests. Single Shaft, Twin Shaft and Planetary Concrete Mixers will cover a wide range of needs and add flexibility to manufacturing process.
We also are also among the leading manufacturers of concrete mixing plants in India that increase productivity at low cost of operation and maintenance.
How does a Concrete mixing plant works?
A typical Concrete mixing plant is divided into four parts mainly gravel feed, powder (cement, fly ash, bulking agents, etc.) to feed, water and feed additives, transmission and storage, the mixer control system power, into the human – machine dialogue operation interface, system initialization process, including recipe number, grade concrete slump, producers, etc. according to the amount of weight carried on each silo, weighing hoppers. detection, output material or material empty full signal, prompting the operator to determine whether to activate the control program starts stirring sand, stone belt motor fed into the metering hopper; open fly ash, cement tank valve, start the electro-mechanical screw conveyor ash cement to the metering hopper; open water reservoir and control valves admixture pool water and additives into the metering hopper metered meet the set requirements door open metering, mixing the ingredients into the mixer within already started to set. time to open the mixer door, into the concrete mixer had received material.
How Much Does a Concrete Batching Plant Cost in India?
A Typical Concrete Batching Plant costs anywhere between Rs. 15,00,000 Lakhs and Rs. 22,00,000 Lakhs for a 30 m3/hr capacity.
However, Concrete Batching Plant Prices in India depends on many factors such as the Type of Concrete Batching Plant, Location, Logistics and the type of ingredients that you use such as Fly Ash or Cement, Gravel or Hard Rocks. For the manufacturers of Ready mix concrete here’s a very useful research paper about the Costing of the production and delivery of ready-mix-concrete.
Auto-Mobile Concrete Batching Plant – Cost Rs. 15,00,000 Lakhs
|Minimum Order Quantity||1 Unit|
|Capacity||10-20 m3/ hr.|
|Model Number||MGI Mobile Series|
Fixed Type Concrete Batching Plant – Cost Rs. 22,00,000 Lakhs
|Minimum Order Quantity||1 Unit|
|Model/Type||MGI – 30|
|Dry Mix. Capacity in Liters||1500|
|Drive Motor of Mixer||20 hp|
|Drive Motor for Pneumatic System||5 hp|
|Drive Motor for Skip Bucket||15 hp|
If you are looking for Low cost, highly reliable and best quality Concrete Batching Plant Manufacturer in India then contact Maan Global Industries for best prices of Concrete Ready mixers.
Call: +91-8882490101 OR Email Us: email@example.com
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