Industrial Ovens Furnaces Suppliers & Exporters

Industrial ovens furnaces play a crucial role in various manufacturing processes, ensuring precision and efficiency in the production of a wide range of products. From curing and drying to baking and annealing, these versatile machines are indispensable in numerous industries. Maan Global Industries is a well know suppliers and exporters of industrial ovens furnaces in India. In this article, we will delve into the world of industrial ovens, exploring their types, applications, and key features that make them essential for modern manufacturing processes. The two main principles of the industrial ovens furnaces are the heat sources and airflow patterns. Process ovens can obtain their heat from an electric, gas, steam, water or oil source, among others. Additionally, there are also six primary types of airflow, which is essential to configure with product-loading.

industrial ovens furnaces

The working principle of an industrial oven is based on on fine gravity air convection in an electrically heated chamber. An industrial oven is equipped with various components to ensure the uniform heating throughout the chamber. Two jacket design, automatic control unit, PID controlled, PT 100 sensors, temperature preset, etc.

MAAN GLOBAL INDUSTRIES is one of the most reliable Industrial Ovens Furnaces Manufacturers in India. We are a renowned company in the industry owing to the consistent delivery of premium quality Heat Treatment products. Buy best quality industrial ovens furnaces at cheapest prices. In this post we’ll cover Industrial Ovens furnaces in detail.

Types of Industrial Ovens Furnaces

  1. Batch Ovens:

    • Ideal for small to medium-sized production runs.
    • Versatile and suitable for various applications, including drying, curing, and aging.
  2. Conveyor Ovens:

    • Continuous processing of products on a conveyor belt.
    • Perfect for large-scale production with consistent and uniform heat distribution.
  3. Powder Coating Ovens:

    • Specifically designed for curing powder-coated finishes.
    • Ensure a durable and attractive finish for metal products.
  4. Drying Ovens:

    • Remove moisture from materials to enhance quality and durability.
    • Commonly used in the food, pharmaceutical, and electronics industries.

Applications of Industrial Ovens:

  1. Automotive Industry:

    • Used for curing paints and coatings on automotive parts.
    • Essential for achieving durable and high-quality finishes.
  2. Food Processing:

    • Baking and drying ovens are critical for the production of various food products.
    • Ensure consistent quality and taste in baked goods.
  3. Aerospace:

    • Heat-treating ovens play a vital role in the manufacturing of aircraft components.
    • Improve the strength and durability of materials.
  4. Electronics Manufacturing:

    • Precision ovens are used for soldering and curing electronic components.
    • Ensure the reliability of electronic devices.

Key Features to Consider in an Industrial Oven:

  1. Temperature Control:

    • Advanced temperature control systems for precise and consistent results.
    • Programmable settings for various production requirements.
  2. Energy Efficiency:

    • Insulated chambers and energy-efficient designs to reduce operating costs.
    • Environmental considerations in line with sustainable manufacturing practices.
  3. Safety Features:

    • Overheat protection and automated shutdown systems for enhanced safety.
    • Compliance with industry safety standards.
  4. Customization Options:

    • Ovens designed to meet specific industry and product requirements.
    • Flexibility in size, configuration, and additional features.

Hot air circulation system
The hot air circulation system of the industrial ovens consists of an air supply motor, air wheel, and electric heater. The air supply motor drives the air wheel to send out cold air, which is heated by the electric heater and then enters the oven studio of the industrial oven via the air duct. The hot air circulation system in industrial ovens helps to improve the uniformity of the air temperature. In the process of opening and closing the oven door to transport materials, the temperature value will be affected by changes, and the uniformity of the hot air circulation system will help to restore the temperature value in the working state within the maximum speed.

Horizontal and vertical hot air circulation
Industrial ovens control the temperature through the connection of a digital display and a temperature sensor, using a hot air circulation system, which is divided into horizontal and vertical. The air source is driven by the air motor running through the electric heater, which sends the hot air to the air duct and then into the oven studio, and the used air is sucked into the air duct to become the air source and heated again. If the door is opened or closed during use, the air circulation system can be used to quickly restore the operating temperature value.

Heat Treatment Furnace

A heat treatment furnace is a specialized industrial device designed for the controlled application of heat to alter the physical, and sometimes chemical, properties of a material. Typically used in metallurgy, these furnaces play a pivotal role in processes such as annealing, hardening, tempering, and case hardening, contributing to the enhancement of mechanical properties and overall performance of materials.

Types of Heat Treatment Furnaces

1. Batch Furnaces:

  • Utilized for small to medium-sized batches of materials.
  • Versatile and suitable for various heat treatment processes.

2. Continuous Furnaces:

  • Designed for continuous and large-scale production.
  • Ideal for achieving uniform heat treatment across a constant material flow.

3. Box Furnaces:

  • Characterized by a cuboid shape.
  • Commonly used for heat treating larger or uniquely shaped materials.

4. Pit Furnaces:

  • Employed for heat treating longer materials or those requiring vertical orientation.
  • Often used in applications like the heat treatment of long shafts or rods.

Applications

1. Metallurgy:

  • Heat treatment furnaces are crucial in the production of metal components.
  • Improve hardness, strength, and other mechanical properties.

2. Automotive Industry:

  • Utilized for heat treating engine components, gears, and other critical parts.
  • Enhance wear resistance and overall durability.

3. Aerospace:

  • Play a vital role in heat treating aircraft components for improved structural integrity.
  • Ensure materials can withstand extreme conditions.

4. Tool Manufacturing:

  • Essential in the production of hardened and durable tools.
  • Achieve precise hardness levels for specific tool applications.

Key Features

1. Temperature Control:

  • Advanced temperature control systems for precise and consistent heat treatment.
  • Temperature uniformity within the furnace chamber.

2. Quenching Systems:

  • Integration of quenching systems to rapidly cool materials after heat treatment.
  • Influence material properties and prevent undesired reactions.

3. Safety Measures:

  • Incorporation of safety features, including automated shutdown systems.
  • Compliance with safety standards to ensure operator well-being.

4. Computerized Controls:

  • Modern heat treatment furnaces often feature computerized controls.
  • Allows for programmable and repeatable heat treatment cycles.

Common Heat Treatment Methods

There are quite a few heat treatment techniques to choose from. Every one of them brings along certain qualities.

The most common heat treatment methods include:

  • Annealing:

In annealing heat treatment process the metal is heated above the upper critical temperature and then cooled at a slow rate inside the furnace. Annealing is carried out to soften the metal for machining. It makes the metal more suitable for cold working and forming. It also enhances the metal’s machinability, ductility and toughness. Annealing is also useful in relieving stresses in the part caused due to prior cold working processes. The plastic deformations present are removed during recrystallisation when the metal temperature crosses the upper critical temperature. Metals may undergo a plethora of annealing techniques such as recrystallisation annealing, full annealing, partial annealing and final annealing. Furnaces supplied to be applied in aero and astronautical atmospheres must be aligned with the strictest standards and testing systems. Aerospace furnaces that can fully-function within an inner-atmosphere flight have particular parts that cannot be replaced with components of a lower classification.

 

  • Normalising:

Normalising is a heat treatment process used for relieving internal stresses caused by processes such as welding, casting, or quenching. In this process, the metal is heated to a temperature that is 30-50° C above its upper critical temperature. This temperature is higher than the one used for hardening or annealing. After holding it at this temperature for a designated period of time, it is cooled in air. Normalising creates a uniform grain size and composition throughout the part. Normalised steels are harder and stronger than annealed steel. In fact, in its normalised form, steel is tougher than in any other condition. This is why parts that require impact strength or need to support massive external loads will almost always be normalised.

 

  • Hardening:

The most common heat treatment process of all, hardening is used to increase the hardness of a metal. In some cases, only the surface may be hardened. A workpiece is hardened by heating it to the specified temperature, then cooled rapidly aka quenched by submerging it into a cooling medium – oil, brine, polymers or most commonly water are used as quenching media. The resulting part will have increased hardness and strength, but the brittleness increases too simultaneously. Case hardening is a type of hardening process in which only the outer layer of the workpiece is hardened. The process used is the same but as a thin outer layer is subjected to the process, the resultant workpiece has a hard outer layer but a softer core. This is common for shafts. A hard outer layer protects it from material wear. When mounting a bearing to a shaft, it may otherwise damage the surface and dislocate some particles that then accelerate the wearing process. A hardened surface provides protection from that and the core still has the necessary properties to handle fatigue stresses.

 

  • Ageing:

Ageing is a process used to increase strength by producing precipitates of the alloying material within the metal structure. Solution treatment is the heating of an alloy to a suitable temperature, holding it at that temperature long enough to cause one or more constituents to enter into a solid solution and then cooling it rapidly enough to hold these constituents in solution. Subsequent precipitation heat treatments allow controlled release of these constituents either naturally (at room temperature) or artificially (at higher temperatures).

Wrought alloys in the 2XXX (Al-Cu), 6XXX (Al-Mg-Si), 7XXX (Al-Zn-Mg-Cr) and 8XXX (Al-Li) series and cast alloys in the 2XX (Al-Cu), 3XX (Al-Mg-Si-Cu) and 7XX (Al-Zn) series can be solution treated and aged. Final tempers of the T4X, T5X, T6X and T7X types are achievable as a function of alloy by thermal processing only. T3X and T8X tempers are achievable utilising a combination of thermal and thermomechanical processing, such as stretching or compressing simple shapes between solution treating and ageing. Common wrought alloys and tempers are 2014-T4, 2014-T6, 2024-T3, 2024-T4, 2024-T6, 2024-T8, 2219-T3, 2219-T4, 2219-T6, 2219-T8, 2618-T6, 2618-T61, 6061-T4, 6061-T6, 7050-T74, 7075-T6, 7075-T73, 7075-T74, 7075-T76, 7175-T74. Common cast alloys are A201-T7, A206-T7, C355-T6, A356-T6, A357-T6.

Heating below the transformation temperature in order to reduce or eliminate residual stresses in a component. Because no transformation has taken place, the cooling rate is not critical and is generally fairly rapid. Castings and welded fabrications generally contain complex internal stress distributions, which arise from the thermal and material transformations which take place during the foundry and welding operations. If they are not rectified, such stress distributions may be disturbed during further manufacturing operations, leading to distortion or cracking of the components produced. With higher alloy steels and cast irons internal stress can cause distortion or cracking even before any further manufacturing operations are commenced. It is possible, by means of a thermal cycle, generally within the temperature range 550-650°C to reduce or remove the internal stress and render the work piece suitable for further manufacturing operations. Close control of the thermal cycle, ensuring temperature uniformity within the furnace and temperature distribution throughout the work piece is vital and multi-point probe thermocouples are routinely used for this.

 

  • Tempering:

Tempering is a heat treatment process in which the components are heated and held to a set temperature below the critical point for a certain duration. The components are then cooled to room temperature in still air. Tempering is most often performed after hardening processes where the material is heated above its upper critical temperature followed by rapid cooling. To reduce the brittleness and restore ductility, the metals are reheated, this time to lower temperatures. This helps to strike a balance between hardness and ductility. Tempered metals are useful in applications that need a certain level of flexibility from their components. In theory, tempering can be carried out on a wide range of metals but it is generally associated with carbon steel as few other metals react to this heat treatment method in the same manner as steel.

Carburizing, or carburising, is a heat treatment process in which iron or steel absorbs carbon while the metal is heated in the presence of a carbon-bearing material, such as charcoal or carbon monoxide. The intent is to make the metal harder and more wear resistant. In gas carburising, the component is held in a furnace containing an atmosphere of methane or propane with a neutral carrier gas, usually a mixture of N2, CO, CO2, H2 and CH4. At the carburising temperature, methane (or propane) decomposes at the component surface to atomic carbon and hydrogen, with the carbon diffusing into the surface. The temperature is typically 925°C and carburising times range from 2 hours for a 1mm depth case to a maximum of around 36 hours for a 4mm case. The quenching medium is usually oil, but can be water, brine, caustic soda or polymer.

 

Advances in Heat Treatment industrial furnaces ovens Technology

Recent advancements in heat treatment furnace technology include the integration of smart sensors, data analytics, and automation. These features enhance efficiency, reduce energy consumption, and allow for real-time monitoring of the heat treatment process.

Conclusion

In conclusion, heat treatment furnaces are integral to various industries, playing a crucial role in enhancing the mechanical properties of materials. From small-scale batch processing to continuous production, these furnaces contribute significantly to the manufacturing of high-quality components used in automotive, aerospace, and other critical industries. As technology continues to evolve, so too will the capabilities and efficiency of heat treatment furnaces, ensuring their continued importance in the realm of materials processing.

If you are looking for an industrial furnace Manufacturer in India or industrial oven manufacturer, Electric furnace or high temperature furnace, industrial oven price, industrial oven in India, industrial furnace price in India, electrical industrial oven, best industrial oven, Muffle furnace, Conveyor Belt industrial furnace or Aluminum melting furnace in Mumbai, Delhi, Pune, Hyderabad, Kolkata, Bangalore, Chennai, India, then Call: 8882490101 or fill out the form on the right.

Bell Furnace Manufacturers

Aluminum Heat Treatment Furnace Manufacturers

Aluminum Melting Furnace Manufacturer

Food Dryer Dehydrator Manufacturer

Heat Treatment Furnace Installations

Cupola Furnace Manufacturer

Plastic Annealing Oven Manufacturer

Carburizing Furnace Manufacturer

Post Weld Stress Relief Heat Treatment

Pit Furnace Manufacturers

Air compressor Manufacturer Supplier

Annealing Normalizing Furnace Manufacturer

 
 
 
Industrial Ovens Furnaces Suppliers & Exporters

Leave a Reply

Your email address will not be published. Required fields are marked *